蝸輪蝸桿減速機傳動精度調整

文章出處：admin 人氣：發表時間：2020-01-05 18:27

蝸(gua)(gua)輪(lun)蝸(gua)(gua)桿(gan)減(jian)(jian)(jian)速(su)機(ji)傳(chuan)動精(jing)度調(diao)整(zheng)。將RV減(jian)(jian)(jian)速(su)機(ji)的蝸(gua)(gua)輪(lun)裝(zhuang)(zhuang)在殼(ke)(ke)體中(zhong)，推力球軸承與(yu)RV減(jian)(jian)(jian)速(su)機(ji)殼(ke)(ke)體間用(yong)調(diao)整(zheng)墊調(diao)整(zheng)，否則蝸(gua)(gua)輪(lun)傳(chuan)動中(zhong)心線將與(yu)蝸(gua)(gua)桿(gan)傳(chuan)動中(zhong)心線不重合，用(yong)手調(diao)整(zheng)RV減(jian)(jian)(jian)速(su)機(ji)的蝸(gua)(gua)輪(lun)、蝸(gua)(gua)桿(gan)到佳的狀態(tai)，用(yong)表檢查及檢查接觸精(jing)度。用(yong)表檢查時，將千(qian)分表放在蝸(gua)(gua)輪(lun)蝸(gua)(gua)桿(gan)減(jian)(jian)(jian)速(su)機(ji)殼(ke)(ke)體端面上，蝸(gua)(gua)輪(lun)回轉周，千(qian)分表讀數波動值要小于0.025毫(hao)米，否則重新調(diao)整(zheng)裝(zhuang)(zhuang)配，檢查蝸(gua)(gua)輪(lun)蝸(gua)(gua)桿(gan)減(jian)(jian)(jian)速(su)機(ji)嚙合狀態(tai)。

RV減速機，NMRV減速機,渦輪渦桿減速機

安(an)(an)(an)裝(zhuang)(zhuang)(zhuang)O型圈于(yu)蝸(gua)輪及聯(lian)接(jie)法蘭上(shang)，在聯(lian)接(jie)法蘭與(yu)蝸(gua)輪間墊(dian)(dian)(dian)(dian)(dian)(dian)上(shang)0.2毫(hao)(hao)米(mi)(mi)墊(dian)(dian)(dian)(dian)(dian)(dian)片(pian)，之后將(jiang)(jiang)聯(lian)接(jie)法蘭安(an)(an)(an)裝(zhuang)(zhuang)(zhuang)于(yu)蝸(gua)輪蝸(gua)桿(gan)減(jian)(jian)速(su)(su)器(qi)殼(ke)體(ti)(ti)上(shang)，用工(gong)藝(yi)墊(dian)(dian)(dian)(dian)(dian)(dian)片(pian)進(jin)行調(diao)整(zheng)(zheng)(zheng)，工(gong)藝(yi)墊(dian)(dian)(dian)(dian)(dian)(dian)片(pian)貫(guan)穿整(zheng)(zheng)(zheng)個(ge)裝(zhuang)(zhuang)(zhuang)配(pei)過(guo)程，待后測試無問題(ti)后，再磨削(xue)實際(ji)墊(dian)(dian)(dian)(dian)(dian)(dian)并(bing)將(jiang)(jiang)其換裝(zhuang)(zhuang)(zhuang)到(dao)產(chan)品中。安(an)(an)(an)裝(zhuang)(zhuang)(zhuang)合(he)適尺寸墊(dian)(dian)(dian)(dian)(dian)(dian)片(pian)時(shi)須再次(ci)拆(chai)(chai)裝(zhuang)(zhuang)(zhuang)法蘭，切記不(bu)得損(sun)壞(huai)O型密(mi)封圈，調(diao)整(zheng)(zheng)(zheng)好將(jiang)(jiang)聯(lian)接(jie)法蘭與(yu)蝸(gua)輪間墊(dian)(dian)(dian)(dian)(dian)(dian)上(shang)的(de)0.2毫(hao)(hao)米(mi)(mi)墊(dian)(dian)(dian)(dian)(dian)(dian)片(pian)拆(chai)(chai)下。翻(fan)轉(zhuan)蝸(gua)輪蝸(gua)桿(gan)減(jian)(jian)速(su)(su)機(ji)，先(xian)將(jiang)(jiang)密(mi)封圈安(an)(an)(an)裝(zhuang)(zhuang)(zhuang)于(yu)定(ding)位套上(shang)，安(an)(an)(an)裝(zhuang)(zhuang)(zhuang)定(ding)位套于(yu)RV減(jian)(jian)速(su)(su)機(ji)殼(ke)體(ti)(ti)中，用沉頭六角螺栓固定(ding)。這些(xie)螺栓裝(zhuang)(zhuang)(zhuang)配(pei)調(diao)整(zheng)(zheng)(zheng)好用膠防止松(song)動且(qie)(qie)保證安(an)(an)(an)全鎖緊。將(jiang)(jiang)蝸(gua)輪蝸(gua)桿(gan)減(jian)(jian)速(su)(su)機(ji)固定(ding)在返(fan)平(ping)誤差小于(yu)0.05毫(hao)(hao)米(mi)(mi)的(de)墊(dian)(dian)(dian)(dian)(dian)(dian)鐵(tie)(tie)上(shang)，斜(xie)齒輪減(jian)(jian)速(su)(su)機(ji)殼(ke)體(ti)(ti)與(yu)墊(dian)(dian)(dian)(dian)(dian)(dian)鐵(tie)(tie)支承面用0.03毫(hao)(hao)米(mi)(mi)塞尺塞不(bu)進(jin)。將(jiang)(jiang)推(tui)力(li)軸(zhou)承游隙消除（軸(zhou)承不(bu)轉(zhuan)）。在定(ding)位套下面同(tong)時(shi)等分(fen)(fen)(fen)壓3塊(kuai)3塊(kuai)千(qian)分(fen)(fen)(fen)表(biao)，用千(qian)斤（不(bu)低于(yu)60KN）緊定(ding)位套，3次(ci)，每次(ci)轉(zhuan)120度(du)，觀察千(qian)分(fen)(fen)(fen)表(biao)變化值(zhi)，3次(ci)3個(ge)千(qian)分(fen)(fen)(fen)表(biao)的(de)9個(ge)值(zhi)應在0.1-0.2mm范(fan)圍內(nei)，且(qie)(qie)大(da)值(zhi)與(yu)小值(zhi)間相差小于(yu)0.03毫(hao)(hao)米(mi)(mi)，否(fou)則分(fen)(fen)(fen)析原(yuan)因(yin)，進(jin)行修整(zheng)(zheng)(zheng)，之后確定(ding)調(diao)整(zheng)(zheng)(zheng)墊(dian)(dian)(dian)(dian)(dian)(dian)圈，根據厚(hou)度(du)值(zhi)重新調(diao)整(zheng)(zheng)(zheng)工(gong)藝(yi)墊(dian)(dian)(dian)(dian)(dian)(dian)厚(hou)度(du)并(bing)安(an)(an)(an)裝(zhuang)(zhuang)(zhuang)，之后安(an)(an)(an)裝(zhuang)(zhuang)(zhuang)RV減(jian)(jian)速(su)(su)機(ji)的(de)拉桿(gan)。

將(jiang)拉桿旋入位置漏出RV減速機(ji)殼(ke)體下端面190毫米(mi)，再將(jiang)螺(luo)(luo)紋套裝配到定(ding)位套上，用300N.m的(de)(de)力矩旋緊(jin)，減速箱力矩扳(ban)手接(jie)頭(tou)體用力矩扳(ban)手連接(jie)板與(yu)齒板聯接(jie)并緊(jin)固(gu)。在其上焊連接(jie)螺(luo)(luo)母。先根據(ju)齒板實際(ji)(ji)厚(hou)度(du)、定(ding)位套實際(ji)(ji)高度(du)值(zhi)(zhi)及(ji)螺(luo)(luo)紋套的(de)(de)實際(ji)(ji)長度(du)值(zhi)(zhi)，計算出螺(luo)(luo)紋套與(yu)定(ding)位套間(jian)的(de)(de)間(jian)隙值(zhi)(zhi) 0.17毫米(mi)，之后擰(ning)緊(jin)螺(luo)(luo)紋套，再回轉半圈，檢查間(jian)隙值(zhi)(zhi)，如果(guo)間(jian)隙值(zhi)(zhi)不合(he)(he)適，用力矩扳(ban)手調節螺(luo)(luo)紋直到間(jian)隙值(zhi)(zhi)合(he)(he)適。之后將(jiang)螺(luo)(luo)紋套與(yu)蝸輪蝸桿減速機(ji)用齒板鎖緊(jin)、固(gu)定(ding)。

綜上所述，只有(you)通過制(zhi)(zhi)訂加工、裝配過程的(de)(de)詳(xiang)細工藝規程及執(zhi)行(xing)過程的(de)(de)控制(zhi)(zhi)，生產(chan)(chan)出的(de)(de)蝸桿齒輪(lun)減速機才會傳動平(ping)穩，才能次達到各項(xiang)性能要(yao)求，為公司創造了(le)可觀的(de)(de)經濟效益。此方法為今后的(de)(de)生產(chan)(chan)打了(le)下(xia)堅實的(de)(de)工藝基(ji)礎(chu)。

蝸(gua)輪蝸(gua)桿減速機傳(chuan)動(dong)精度(du)調(diao)整

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此文關鍵字：RV減速機，NMRV減速機,渦輪渦桿減速機