蝸輪蝸桿減速機傳動精度調整

文(wen)章出(chu)處(chu)：admin 人氣：發表時間：2020-01-05 18:27

蝸(gua)(gua)輪(lun)(lun)(lun)蝸(gua)(gua)桿(gan)減(jian)(jian)速(su)機(ji)傳(chuan)動精度(du)調(diao)整。將(jiang)RV減(jian)(jian)速(su)機(ji)的蝸(gua)(gua)輪(lun)(lun)(lun)裝在殼體(ti)中，推力球(qiu)軸承(cheng)與(yu)RV減(jian)(jian)速(su)機(ji)殼體(ti)間用調(diao)整墊(dian)調(diao)整，否則蝸(gua)(gua)輪(lun)(lun)(lun)傳(chuan)動中心線(xian)將(jiang)與(yu)蝸(gua)(gua)桿(gan)傳(chuan)動中心線(xian)不(bu)重合，用手調(diao)整RV減(jian)(jian)速(su)機(ji)的蝸(gua)(gua)輪(lun)(lun)(lun)、蝸(gua)(gua)桿(gan)到佳的狀態(tai)，用表檢(jian)(jian)查及檢(jian)(jian)查接觸精度(du)。用表檢(jian)(jian)查時，將(jiang)千(qian)分表放在蝸(gua)(gua)輪(lun)(lun)(lun)蝸(gua)(gua)桿(gan)減(jian)(jian)速(su)機(ji)殼體(ti)端面上，蝸(gua)(gua)輪(lun)(lun)(lun)回(hui)轉(zhuan)周，千(qian)分表讀數波動值要小于0.025毫米(mi)，否則重新調(diao)整裝配，檢(jian)(jian)查蝸(gua)(gua)輪(lun)(lun)(lun)蝸(gua)(gua)桿(gan)減(jian)(jian)速(su)機(ji)嚙(nie)合狀態(tai)。

RV減速機，NMRV減速機,渦輪渦桿減速機

安(an)(an)(an)裝(zhuang)(zhuang)(zhuang)(zhuang)O型(xing)圈(quan)(quan)于蝸(gua)(gua)(gua)輪及聯接法(fa)蘭(lan)(lan)上，在(zai)(zai)聯接法(fa)蘭(lan)(lan)與蝸(gua)(gua)(gua)輪間墊(dian)(dian)(dian)上0.2毫米墊(dian)(dian)(dian)片(pian)(pian)，之后將(jiang)(jiang)聯接法(fa)蘭(lan)(lan)安(an)(an)(an)裝(zhuang)(zhuang)(zhuang)(zhuang)于蝸(gua)(gua)(gua)輪蝸(gua)(gua)(gua)桿(gan)減(jian)(jian)速(su)器殼(ke)體上，用工(gong)藝墊(dian)(dian)(dian)片(pian)(pian)進行調(diao)整，工(gong)藝墊(dian)(dian)(dian)片(pian)(pian)貫穿整個裝(zhuang)(zhuang)(zhuang)(zhuang)配過程，待(dai)后測試無問題后，再磨(mo)削(xue)實際墊(dian)(dian)(dian)并將(jiang)(jiang)其換裝(zhuang)(zhuang)(zhuang)(zhuang)到(dao)產品中。安(an)(an)(an)裝(zhuang)(zhuang)(zhuang)(zhuang)合適尺寸墊(dian)(dian)(dian)片(pian)(pian)時須再次(ci)(ci)拆裝(zhuang)(zhuang)(zhuang)(zhuang)法(fa)蘭(lan)(lan)，切記不得(de)損(sun)壞O型(xing)密封(feng)圈(quan)(quan)，調(diao)整好將(jiang)(jiang)聯接法(fa)蘭(lan)(lan)與蝸(gua)(gua)(gua)輪間墊(dian)(dian)(dian)上的0.2毫米墊(dian)(dian)(dian)片(pian)(pian)拆下(xia)。翻轉蝸(gua)(gua)(gua)輪蝸(gua)(gua)(gua)桿(gan)減(jian)(jian)速(su)機(ji)，先將(jiang)(jiang)密封(feng)圈(quan)(quan)安(an)(an)(an)裝(zhuang)(zhuang)(zhuang)(zhuang)于定(ding)(ding)(ding)位(wei)套(tao)上，安(an)(an)(an)裝(zhuang)(zhuang)(zhuang)(zhuang)定(ding)(ding)(ding)位(wei)套(tao)于RV減(jian)(jian)速(su)機(ji)殼(ke)體中，用沉頭六角螺栓固定(ding)(ding)(ding)。這些螺栓裝(zhuang)(zhuang)(zhuang)(zhuang)配調(diao)整好用膠防(fang)止松動(dong)且(qie)保證安(an)(an)(an)全鎖(suo)緊(jin)(jin)。將(jiang)(jiang)蝸(gua)(gua)(gua)輪蝸(gua)(gua)(gua)桿(gan)減(jian)(jian)速(su)機(ji)固定(ding)(ding)(ding)在(zai)(zai)返平誤差小于0.05毫米的墊(dian)(dian)(dian)鐵(tie)上，斜齒輪減(jian)(jian)速(su)機(ji)殼(ke)體與墊(dian)(dian)(dian)鐵(tie)支承(cheng)面用0.03毫米塞(sai)尺塞(sai)不進。將(jiang)(jiang)推力軸(zhou)承(cheng)游隙消除（軸(zhou)承(cheng)不轉）。在(zai)(zai)定(ding)(ding)(ding)位(wei)套(tao)下(xia)面同時等分(fen)壓3塊3塊千(qian)分(fen)表(biao)，用千(qian)斤（不低于60KN）緊(jin)(jin)定(ding)(ding)(ding)位(wei)套(tao)，3次(ci)(ci)，每次(ci)(ci)轉120度(du)，觀察千(qian)分(fen)表(biao)變化值，3次(ci)(ci)3個千(qian)分(fen)表(biao)的9個值應在(zai)(zai)0.1-0.2mm范圍內，且(qie)大(da)值與小值間相(xiang)差小于0.03毫米，否則分(fen)析(xi)原因，進行修(xiu)整，之后確定(ding)(ding)(ding)調(diao)整墊(dian)(dian)(dian)圈(quan)(quan)，根(gen)據(ju)厚度(du)值重(zhong)新調(diao)整工(gong)藝墊(dian)(dian)(dian)厚度(du)并安(an)(an)(an)裝(zhuang)(zhuang)(zhuang)(zhuang)，之后安(an)(an)(an)裝(zhuang)(zhuang)(zhuang)(zhuang)RV減(jian)(jian)速(su)機(ji)的拉(la)桿(gan)。

將拉桿旋入位置漏出(chu)RV減(jian)速機殼體下端面190毫米(mi)，再將螺紋(wen)(wen)套(tao)(tao)(tao)裝配(pei)到(dao)定位套(tao)(tao)(tao)上(shang)，用(yong)(yong)300N.m的(de)力(li)矩(ju)(ju)旋緊，減(jian)速箱(xiang)力(li)矩(ju)(ju)扳手接(jie)頭體用(yong)(yong)力(li)矩(ju)(ju)扳手連(lian)接(jie)板(ban)與(yu)(yu)齒板(ban)聯接(jie)并(bing)緊固(gu)。在其上(shang)焊(han)連(lian)接(jie)螺母(mu)。先根(gen)據齒板(ban)實(shi)際(ji)(ji)厚(hou)度(du)、定位套(tao)(tao)(tao)實(shi)際(ji)(ji)高度(du)值及螺紋(wen)(wen)套(tao)(tao)(tao)的(de)實(shi)際(ji)(ji)長度(du)值，計(ji)算出(chu)螺紋(wen)(wen)套(tao)(tao)(tao)與(yu)(yu)定位套(tao)(tao)(tao)間的(de)間隙(xi)值 0.17毫米(mi)，之后擰(ning)緊螺紋(wen)(wen)套(tao)(tao)(tao)，再回轉半(ban)圈(quan)，檢(jian)查間隙(xi)值，如(ru)果(guo)間隙(xi)值不(bu)合適，用(yong)(yong)力(li)矩(ju)(ju)扳手調節(jie)螺紋(wen)(wen)直到(dao)間隙(xi)值合適。之后將螺紋(wen)(wen)套(tao)(tao)(tao)與(yu)(yu)蝸(gua)輪蝸(gua)桿減(jian)速機用(yong)(yong)齒板(ban)鎖緊、固(gu)定。

綜上所述，只有(you)通過制(zhi)訂加工(gong)、裝配過程(cheng)(cheng)的(de)詳細工(gong)藝規程(cheng)(cheng)及執行過程(cheng)(cheng)的(de)控制(zhi)，生產(chan)出的(de)蝸(gua)桿齒(chi)輪減速機才(cai)會傳動平穩，才(cai)能次達到(dao)各項性能要(yao)求，為公司(si)創造了(le)可觀(guan)的(de)經(jing)濟效益。此方(fang)法為今后的(de)生產(chan)打了(le)下堅實的(de)工(gong)藝基礎。

蝸(gua)輪蝸(gua)桿減速機(ji)傳動精(jing)度調整

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此文關鍵(jian)字(zi)：RV減速機，NMRV減速機,渦輪渦桿減速機